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Feeding device Product List

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[Case Study] Solutions for Illiquid Raw Materials in Pharmaceutical Manufacturers

[Case Study] Solutions for Illiquid Raw Materials in Pharmaceutical Manufacturers

Achieving ideal flow through bridge, adhesion, and rat hole measures!

In tablet manufacturing, powdered raw materials mixed in a blender are accumulated in containers or hoppers and then supplied to the tablet press. However, many fine powders are prone to bridging and segregation, which has been a significant concern for large pharmaceutical companies operating globally. This article introduces a case where AirSweep has solved such issues. ■Problem The occurrence of bridging affects quality At a certain pharmaceutical manufacturer, during the production of the over-the-counter drug acetaminophen, the mixed powdered raw materials were bridging within the hopper. This not only led to production delays but also caused the collapse of the bridge, resulting in a sudden flow of powder that overflowed and affected downstream processes, making cleaning very challenging. Furthermore, the instability in raw material supply compromised product uniformity and quality, potentially leading to costly product recalls, lowering the drug's evaluation, and posing risks to product safety. For more details, please download the materials.

  • Powder Supply Device

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Quantitative Supply and Emission 'Cross Feeder'

Quantitative Supply and Emission 'Cross Feeder'

"Cross feeder" that stably supplies and discharges powder particles without raising a bridge from various hoppers.

【Features】 The cross feeder utilizes the angle of repose of the powder to facilitate discharge, allowing for metered supply and discharge without the occurrence of bridging.

  • Other machine elements

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[Case Study] Solving Powder Bridging with a Cross Feeder and Straight Body Hopper

[Case Study] Solving Powder Bridging with a Cross Feeder and Straight Body Hopper

"Cross feeder" that stably supplies and discharges powdered materials without raising a bridge from various hoppers.

[Issue] Bridge Solutions for Air Transport The customer was facing difficulties with low bulk density and fine particle materials causing bridging and rat-holing in the hopper, preventing air transport. They reported that vibration with the current equipment was ineffective, so we proposed two types of devices to resolve the bridging issue. ◆ For more details on this case, please download the materials.

  • Other machine elements

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[Case Study] Solving the Flowability Issues of Carbon Black!

[Case Study] Solving the Flowability Issues of Carbon Black!

[Bridge Countermeasure Case Study] Improvement of Carbon Black Fluidity: Enhanced Production Efficiency for Tire Manufacturers through the Introduction of AirSweep!

Carbon black is an important raw material used to improve the durability and performance of tires, but it poses significant handling challenges. It has a tendency to clump and easily adhere to various surfaces. As a result, the smooth flow is hindered, leading to production delays and variations in quality, which ultimately contribute to increased costs. One tire manufacturer experienced significant impacts on production efficiency and quality due to the poor flow characteristics and handling difficulties of carbon black. [Challenge] Decreased production efficiency due to bridging and adhesion of carbon black This tire manufacturer faced two issues in handling carbon black that led to wasted time and costs. First, carbon black would bridge at the discharge outlet, preventing the measured raw material from being fully discharged, resulting in frequent production delays. Second, the adhesion of carbon black to the inner walls of containers compromised batch uniformity, forcing the disposal of batches deemed out of specification based on quality inspection results. ・ ・ ・ ▼ Please download the materials to see the solution to this challenge.

  • Powder Conveyor Device

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[Case Study] Solving Failures of Fluidizers and Vibrators!

[Case Study] Solving Failures of Fluidizers and Vibrators!

Achieving ideal flow through bridge, adhesion, and rat hole measures!

Many of the raw materials handled in the food industry contain high levels of oil and moisture, leading to frequent issues of bridging, adhesion, and clogging. Raw materials with poor flow tend to stagnate, affecting productivity, compromising product quality, and potentially causing contamination from different batches of raw materials. Companies that manufacture baked goods such as gluten-free muffins and brownies were also troubled by such issues. **Problem:** Waste of time, labor, and materials due to sticking This company used a suction transport system with a processing capacity of 2,700 kg/h to distribute raw materials to two receivers. The combination of oil content in flax and the oil and fat content in cocoa resulted in poor flowability of both materials, causing the raw materials to not only bridge at the outlet but also adhere to the inner walls of the receiver, blocking the interior until reaching the filter bag. This led to production delays and significant losses due to waste. Approximately 20 kg of waste had to be manually removed each day, incurring additional disposal costs. For more details on this case, please download the materials.

  • Powder Conveyor Device

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